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Panasonic TAWERS Technology

TAWERS is Panasonic’s exclusive system that has revolutionized robotic welding standards and remains unmatched more than twenty years after its global debut. Unlike conventional systems, in TAWERS a single CPU oversees and synchronizes all components involved in the welding process—robot, welding machine, and wire feeder. This architecture enables real-time management of process variables, activating advanced functions that optimize productivity. Our strength lies in the ability to integrate Panasonic technology into customers’ production lines, complemented by a range of customized positioners, peripherals, clamping systems, and workpiece referencing solutions. TAWERS represents the ideal “all-in-one” solution for both companies already using robots and those making their first investment in robotic welding. Our goal is to transfer expertise and know-how, developing tailored solutions to maximize productivity, quality, and return on investment.
Integrated arc welding system
Main advanced features of TAWERS
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Lift Start & End
Start: reduces spatter at arc ignition End: shortens cycle times at arc shutdown
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Welding Navi Plus
Adjusts welding parameters to achieve the desired bead width, height, or penetration
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Weld Data Management
Collect welding data for monitoring and reporting of statuses/errors
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Spiral Weaving
Adjusts welding current during spiral weaving for welding dissimilar thicknesses

Panasonic G4 Welding Robot Controller

The Panasonic G4 welding robot, equipped with TAWERS technology, sets new benchmarks in speed, precision, connectivity, and safety in robotic welding. Maximum axis speed is increased by up to 27% through optimized acceleration and deceleration; motion accuracy is improved by up to 20%; the operating algorithm is refined; welding spatter is reduced by up to 62%. These innovations significantly shorten cycle times, enhance joint quality, and improve overall system efficiency.
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Software weld navigation plus panasonic

Software ally for simplified parameter control and programming

A Software as ally for parameter control and simplified programming The Panasonic G4 robot ensures advanced and optimized management of navigation data; synergic curves are refined and continuously updated, as are the functions for controlling welding parameters. Welding Navigation Plus is an advanced tool that assists even less experienced operators in accurately adjusting welding settings. The software helps users select joint type and material thickness while automatically calculating speed, amperage, voltage, heat input, and joint thickness and length. In the presence of fit-up defects, the system can dynamically adjust welding parameters to compensate. It allows precise adjustment of technical specifications to achieve the desired bead width, height, or penetration.

Ease programming
PLUG&WELD solution

No experience needed. Just Genius Weld Pro!
Simple and ultra-fast programming

PLUG & WELD Solution
The Plug & Weld solution combines WILL (Welding Innovative Light Line) robotic welding system with the AI-driven programming software, Genius Weld Pro. Together, they address current industrial automation needs: ease of use, efficiency, flexibility, and operational safety. Ideal for replacing or complementing manual welding, it enhances productivity and weld quality while ensuring operator health and safety. Its compact design fits well in limited production spaces, simplifying palletizing, handling, transport, and machine loading operations. Genius Weld Pro (GWP) is cloud-based programming software that, leveraging Artificial Intelligence, drastically reduces programming and training time for welding robots.
LEARN MORE ABOUT GWP
PLUG & WELD Solution
SALDATURA E INDUSTRIA 5.0
Il Piano Transizione Industria 5.0 sostiene investimenti che rendono la tua produzione più digitale, efficiente e sostenibile. Acquistando un impianto di saldatura robotizzato Panasonic, puoi beneficiare di crediti d’imposta fino al 40% dell’investimento.